Nowadays, many products are manufactured with a combination of plastic and metal parts. This manufacturing can be processed in many ways, but insert moulding is considered to be the most popular one. This process is very popular because of its cost-effectiveness, reliability, and strength.
Automating the process of insert moulding is performed using robotics and automated systems. Using automated systems enhances the whole process with precision, reduces errors and manpower, and improves production speed.
The usage of robotics and automated systems in insert moulding is changing the plastic injection moulding industry because it has been utilized from loading components into the machine to finalizing every single detail of the molded parts.
Through this blog, we will explore its process and benefits.
Key Benefits of Automation in Battery Insert Moulding
The use of battery insert moulding automation is increasing in the manufacturing industry. Because of regular utilization in the manufacturing processes, several benefits can be observed:
- Increased Precision:
As the manufacturing industry started using automated battery insert moulding, it helped in reducing manual errors and defects. When automated systems are used for insertion, it ensures accurate and consistent insert placement.
- Improved Efficiency:
When industries use battery insert moulding, then robotics and automated systems take over most of the places to perform all steps. This reduces manual labour and enhances the speed of the moulding process resulting in improved efficiency.
- Reduced Cycle Times:
With the introduction of battery insert moulding automation benefits, the manufacturing industries have observed a reduction in cycle times and an enhancement in the production output.
- Cost Benefits:
The increased inclusion of robotics and automated systems in insert moulding resulted in taking over most of the jobs that were previously performed by multiple workers. Hence, businesses can finish large volumes of orders in less time and with reduced manpower. This allows businesses to lower overall expenditure on the project.
- Increase in Sustainability:
With the utilization of automated machines, high volumes of products can be manufactured with a minimal error margin. Due to the production of large volumes of products with enhanced precision, more sustainable operations can be performed by minimizing material waste.
Process of Battery Insert Moulding Automation
The process of battery insert moulding automation involves certain steps that can be easily and precisely completed when automated:
- Insert Preparation:
All components of the battery are prepared, mostly pre-formed, and ready to be inserted.
- Insert Loading:
The second step in the battery insert moulding automation process is to accurately position the inserts into the mould cavity. When using automated systems, robotics can perform this step precisely.
- Injection Moulding:
The next step in this process is to inject molten plastic around the inserts so that the desired battery casing can be formed.
- Cooling and Ejection:
After injecting molten plastic, the mould must be cooled completely. This will harden the plastic, and the molded parts with the integrated inserts are ejected.
Also Read Blog: Top Plastic Injection Moulding Companies in Pune
How OPM Helps:
As the world of manufacturing is growing and changing every day, automation is no longer considered to be a luxury. Automation is the need of the time. OPM has positioned itself as an industry leader in the world of battery mould manufacturers. Battery insert moulding is an advanced automated process that is transforming how battery components are produced. OPM, a top-rated battery container mould manufacturer in Pune, utilizes this process to ensure that its customers receive unparalleled consistency and accuracy in each product. By using this process, OPM aims to reduce the risk of human error and is significantly able to produce large amounts of products in less time.
OPM also believes in sustainability, and using this process allows it to minimize material waste and energy usage. Being one of the best battery moulding manufacturers in India, OPM goes beyond providing technical solutions. With its expertise and advanced capabilities, OPM makes sure that its clients meet the challenges of an electrified future. By delivering efficient, cost-effective, and sustainable moulding solutions, OPM is not only delivering quality services today but also making its way for tomorrow’s innovations.
If you are looking for budget-friendly, eco-friendly, and precise moulding solutions in Pune, you can contact OPM, one of the most recommended industrial battery moulding manufacturers in Pune.
Explore more about how OPM can help you automate battery insert moulding and get ready for the future!